Commit Graph

7 Commits

Author SHA1 Message Date
a795cfa0ad fix(firmware): reboot on FATAL failures + emit NTP_SYNC + server-coord warning
- Config-load and camera-init FATAL branches now reboot (3s LED signal
  before restart) instead of hanging forever. Matches the enum name
  REBOOT_FATAL_* and makes camera-init failures diagnosable via the
  next boot's heartbeat recent_events. Config failures produce a
  visible reboot loop rather than a silent hang.
- Emit EVT_NTP_SYNC(seconds_since_boot) on the first NTP-synced
  reporter iteration so slow / failed NTP sync is a visible signal in
  the heartbeat's recent_events window.
- README "Deploying firmware 1.1" now opens with a "Before you flash"
  warning directing the operator to land server-side heartbeat
  schema changes first (migration 005 + stub integration) to avoid a
  strict-schema 4xx reboot loop after deployment.
2026-04-23 14:10:32 -07:00
2d95069bd1 docs: network-resilience firmware 1.1 deployment + field diagnostic guide
Flash command, expected first-boot behavior, per-feature summary of the
1.1 release, 24-hour field-check playbook, and a reference table for
decoding the heartbeat's recent_events array.
2026-04-23 14:02:09 -07:00
a37207b6ff feat: event-based walker detector tuned to real 7' overhead mount
Replace per-track line-crossing counter with a single event state machine
gated by foreground pixel count (ENTER=250, EXIT=150) and finalized by
quiet-exit or timeout. Direction inferred from centroid excursion
(up_score vs down_score) on quiet-exit fires, and from net displacement
(last_c vs first_c) on timeout fires.

Tuning reflects bench data at the intended 7' overhead mount: walkers
produce smaller centroid excursions than originally modelled, so
EXTENT gates, MIN_TRAJ, MAX_FRAMES and REFRACTORY were all relaxed from
their initial guesses. Constants and rationale live in firmware/lib/cv/cv.h.

Bench results (8 isolated walks, 4 entries + 4 exits):
  * Event detection: 8/8 (100%)
  * Aggregate entries+exits split: 4+4 (matches)
  * Per-walk direction labelling: 4/8 (~50%)

Document explicitly that per-walk direction is unreliable at this mount
and that downstream analytics should trust only gross traffic
(entries + exits). Recovering direction would require a physical mount
change or a richer signal; both are out of scope for v1.

Tooling:
  * tools/replay_logs.py — replay event state machine against captured
    [F] diagnostic lines, for offline tuning without flash-test loops.
  * firmware/src/main_capture.cpp + tools/capture_frames.py +
    tools/replay_frames.py — raw-frame capture firmware and Python port
    of the detector, kept in tree for future iteration even though the
    TimerCamera-F serial driver stripped specific byte ranges in testing
    and log-based replay became the working path.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-17 16:03:36 -07:00
3b471992f2 feat(cv): directional once-per-track counting + detection LED blinks
A single person walking under the overhead camera was generating both an
entry and an exit within a few seconds — the line-crossing logic treated
a blob's traversal into one side of the frame and out the other as two
separate events whenever the track spawned near the line, oscillated
against shadows, or churned at creation.

Replaced line-crossing semantics with directional traversal:
- Each track records spawn_y at creation and a counted flag.
- An event fires only if the track is not yet counted, spawned firm on
  one side of the line (|spawn_y - line_y| > CV_TRAVERSAL_MARGIN_PX),
  and is now firm on the opposite side. Direction of travel determines
  entry vs exit. The track is then flagged counted — one trip, one count.
- Cooldown remains as a secondary safety net.

main.cpp: single/double LED pulse on entry/exit detections. Saves and
restores the current LED state so upload (yellow-on) and no-WiFi
indicators aren't clobbered.

Tests updated to walk blobs beyond the margin and register two new
cases: wobble-at-line doesn't count, and a reversed full traversal
doesn't double-count on the same track.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-17 09:46:59 -07:00
24aaae6ff2 docs: add Troubleshooting section + serial_monitor.py diagnostic tool
- README: note NVS may be cleared by firmware uploads (requires re-running
  flash_device.py); new Troubleshooting table covering the fast-blink fatal
  state, captive-portal fallback, and no-counts cases.
- tools/serial_monitor.py: ESP32 RTS/DTR reset + serial capture with
  per-line elapsed-time prefix. Used to distinguish "unprovisioned" vs
  "WiFi failed" boot states (fast-blink LED alone is ambiguous).
- README project-tree updated to include lib/cv, docs/server-prompt-…,
  and the new tool.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-17 07:05:21 -07:00
62931e26ff fix(cv): add per-direction crossing cooldown to suppress track-churn double-counts
When a blob briefly drops below CV_MIN_BLOB_PX, its track is killed and respawns,
causing the same person to generate multiple counts per visit (~50/min observed
in field). Add a per-direction cooldown (default 5 frames ≈ 0.8s @ 5 fps) that
drops subsequent entries (or exits) within the window of the last counted one.
Entry and exit cooldowns are tracked independently.

Fixed at compile time for now; exposing as a server-push tunable is deferred
until the server-push-config branch lands. See docs/server-prompt-crossing-
cooldown.md for the server-side coordination notes.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-04-17 06:33:11 -07:00
9d5b588231 feat: production-ready firmware with BLE memory management, device_id fixes, and docs
- Reduce debug level to 1 (errors only) for production builds
- Replace BLE pause/resume with full deinit/reinit during HTTP uploads (~25KB freed)
- Add 60s boot report delay for fast post-deploy connectivity verification
- Add device_id to BLE batch and heartbeat request bodies
- Correct API host to http:// (plain HTTP, not HTTPS)
- Add HTTP response logging and CV entry/exit serial logging
- Create root README.md with operator setup and architecture overview
- Update design spec: HMAC format, BLE memory approach, request body shapes, reporting intervals

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>
2026-04-16 11:13:50 -07:00